Published in Winter 2012 issue of Chip Design Magazine
The first theme was the continuing debate over just how manufacturable (or not?) finFETs will be over the next two or three years, and how fully-depleted SOI and the SuVolta Deeply Depleted Channel approaches will compete with bulk finFETs.
The second track was on memory technology: the competition between a never-say-die phase-change (PC-RAM), a resurgent spin-torque-transfer MRAM, IBM’s fascinating Racetrack memory technology as a replacement for HDDs, and the Resistive RAMs (RRAMs).
The third track was on further-out technologies, including graphene, tunnel FETs (probably on III-V materials) and nanowires (seen as an extension of thin-channel finFETs). And IEDM has “Other” category papers on flexible circuits and displays, biomedical devices, and the like.
This year’s IEDM came seven months after Intel Corp. unveiled its 22nm tri-gate technology, which might lead one to expect a more detailed IEDM presentation on tri-gate. This is a “Tick” year for Intel, meaning the emphasis is on bringing in a new process rather than a new microarchitecture: the “Tock” in Tick-Tock. But the 22nm “Ivy Bridge” processors are five or six months late, which means the reverse engineering specialists such as Chipworks (Ottowa, Canada) haven’t had a chance to get their hands on an Ivy Bridge chip. Until Dick James & Co. (Dick’s IEDM slides, presented an ASM International lunch, are available here) start in with their microphotography and analysis, Intel doesn’t have much motivation to detail its tri-gate structures and materials.
That didn’t stop everyone else from talking about finFETs. Scott Thompson, who ran the 90nm program at Intel before departing for the University of Florida in 2002, is now the CTO at SuVolta Inc. Thompson said Intel’s tri-gate-based Ivy Bridge processors are likely to draw about 77W at the same 3-3.5Ghz clock frequency as the 32nm Sandy Bridge products, which draw 95W.
Thompson said that works out to a 19 percent improvement in power consumption, and he argues that Intel could have saved about that much power with a planar 22nm transistor.
“That level of power reduction is about what you would see if you move a planar transistor from one node to the next. The power reduction comes from a few factors, but the scaling of the transistor width (W) accounts for about 15-20% power reduction. So in 22nm it does not appear tri-gate helped that much,” he said.
To get any new technology out the door – including strain and high-k/ metal gate — many tradeoffs are made in the first-generation implementations. Intel, for example, was forced to implant dopants in the fins to adjust threshold voltages in the 22nm tri-gate transistors, Thompson said, adding that going forward Intel will figure out other ways to support multiple Vts without degrading the channel mobility in the fins.
“The key for Intel is to first debug the manufacturing issues with tri-gate and set themselves up well for the next node (14nm), when they will take full advantage of tri-gate. For Intel’s CPU market the physics suggest the gains should be meaningful,” he said.
Mark Bohr, Intel’s director of process architecture, gave a keynote speech to open IEDM. Bohr said the tri-gate transistors provide a 37% gate delay improvement at 0.7V or a 50% active power reduction at constant performance when compared to Intel’s 32 nm logic technology “on a comprehensive set of benchmark circuits.”
If tri-gate delivers a much better sub-threshold swing, and slices 0.2V from the Vdd, that will be quickly proven when the 22nm MPUs emerge in personal computers next year. It will have been late, but worth the wait.
|Attributes and challenges, with "no perfect options" facing designers, STMicro said. (Source: IEDM 2011 presentation)|
What about fully depleted SOI (FD-SOI)? STMicroelectronics was the first company to describe its plans to use a FD-SOI process for its 28nm CMOS platform. What grabbed my attention is that STMicro’s program manager Franck Arnaud also said STMicro would use TSVs to support broadband links to a DDR DRAM, and have embedded DRAM on the logic die at some point during the 28nm generation. “The eDRAM was presented as a bulk option,” Arnaud said in a follow-up e-mail. The TSVs support a wide IO approach, with 1,024 TSVs in parallel.
“We plan to get our first SoC based on FD-SOI out in the second quarter of 2012. Integration with TSVs is targeted for later on,” he said.
The STMicro 28nm FD-SOI technology has a back biasing capability, which means that a control gate under the 25nm buried oxide layer can be used at the device level to either raise or lower the threshold voltage by 100mV, delivering extra performance or power savings, as needed. There is no body factor to take into account, said Michel Haond, director of FD-SOI process integration at STMicro, during the Q&A session after the presentation.
Besides Soitec and its two SOI 300mm wafer factories (Bernin, France, and Singapore), STMicro will draw upon MEMC (St. Louis), and Japan’s Shin Etsu Handotai (SEH) for competitively priced wafer supplies, Arnaud and Haond said. “The process flow with FD-SOI is simpler, with fewer implant steps than bulk. That compensates for the SOI wafer cost totally,” Arnaud said.
There are a couple of things to watch out for in 2012 regarding SOI. One is IBM’s direction, as they could support a bulk or SOI finFET, and/or FD-SOI planar architecture, or all three, at the 14nm node. A planar FD-SOI supports multiple Vts for SoC applications and delivers a competitive effective drive current (Ieff) for high-performance circuits, according to IBM research manager Bruce Doris.
IBM has used an embedded DRAM technology extensively for its Power series of server MPUs, based on an SOI technology, which is denser than SRAM while delivering 2ns-class access times. I asked a couple of IBM technologists at IEDM if — with much of IBM’s design and IP resources tuned to SOI — the SOI eDRAM would keep IBM on either a planar or vertical SOI platform. They said the SOI eDRAM was “one consideration we are taking into account.”
GlobalFoundries is another company expected to make a 14nm announcement soon. At the Global Technology Conference in Santa Clara in the late summer, CTO Greg Bartlett said GlobalFoundries would use some form of fully depleted technology at the 14nm node, but he didn’t say if that would be a planar or a vertical transistor. At IEDM, Ali Keshavarzi of the GlobalFoundries R&D group gave a presentation describing the attributes of a fully depleted finFET transistor.
|GlobalFoundries R&D Group listed 10 Key Performance Indicators as it considers its 14nm options. (Source: 2011 IEDM)|
Keshavarzi emphasized the tradeoffs between power vs. performance at a given cost, or PPC, an acronym that could become part of the mainstream lexicon.
And what about SuVolta, which partnered with Fujitsu to show stable SRAM operation in the 0.5V regime? Several technologists said the SuVolta approach appears to be based on a steep retrograde well process, which Thompson did not deny, noting that there is more to the SuVolta recipe than its implant scheme. One source said companies with patent portfolios on retrograde wells may be cautious before signing up with SuVolta. The SuVolta approach, he argued, “may appeal to second tier fabless companies” which seek to avoid a lot of EDA/IP porting costs. Thompson appeared confident that SuVolta would gain traction, fitting in for semiconductor companies that don’t want to take the leap to finFETs, with their myriad manufacturing complexities.
Throughout the IEDM, starting with a Sunday short course presentation by Intel’s Ian Young, the challenge of reducing external resistance (Rext) was emphasized, with contact resistance as one of the most-challenging hurdles going forward.
Greg Yeric, an ARM technologist, gave an invited paper on a designer’s perspective of scaling issues. FinFETs have narrow width effects, he noted, saying “W matters. In critical paths, which often are folded, we are now seeing contacts with twice the resistance (of thick Ws). Parasitic capacitance as a function of W is becoming a serious issue,” Yeric said.
David Lammers has covered the semiconductor industry since 1980, including 19 years when he was based in Tokyo. He worked at the Associated Press Tokyo bureau, then spent 21 years at E.E. Times as Asia correspondent based in Tokyo (1985-1998) and bureau chief in Austin